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Conveyor design rate - tph 5,769 (1.20 operating rate) The largest primary gyratory crushers cost US $2 million or , while overall crushing plant costs can be as high as $18 million. It’s necessary therefore to estimate crusher installation costs based on equipment costs plus the following direct costs, including construction.Infrequent maintenance. Unplanned downtime. Labor. Normal maintenance. Special or unique tools required. When the above costs are all accounted for, they are used to quantify the production costs related to size reduction and are expressed in cost per unit of measure production. For example, $0.50 per tph.